Mining

FIRE SUPPRESSION MADE FOR THE MINES

Mining equipment works in some of the toughest environments in the world. Haul trucks, hydraulic shovels, wheel loaders, drills, dozers, excavators, graders, fuel trucks, lube trucks, water trucks, and support vehicles operate around heat, hydraulic fluid, fuel, electrical components, combustible debris, vibration, dust, and long production cycles.

When a fire starts on mining equipment, the first priority is the operator.

A properly designed fire suppression system can help detect and suppress a fire quickly, giving the operator time to stop the machine, exit safely, and move away from danger. It can also help reduce equipment damage, limit downtime, and support a faster return to production.

AFEX fire suppression systems are purpose-built for heavy-duty mobile equipment and designed to perform in harsh mining environments. Depending on the machine and fire risk, mining equipment may use dry chemical, liquid chemical, or dual agent fire suppression systems.

Fire Protection Built for Mining Equipment

Mining machines are large, complex, and critical to production. They are also exposed to conditions that can increase fire risk, including high heat, flammable fluids, electrical systems, combustible debris, and difficult access for emergency response.

A fire on a haul truck, loader, shovel, drill, dozer, or support vehicle can create immediate danger for the operator and nearby personnel. It can also affect maintenance schedules, production targets, emergency response, insurance conversations, investigation time, and surrounding assets.

That is why fire suppression should be viewed as part of a mine’s safety and uptime strategy, not just an equipment add-on.

AFEX systems are designed specifically for heavy-duty mobile equipment. Our systems are built to withstand vibration, dust, debris, weather, and the demanding duty cycles found in surface and underground mining operations.

What Does a Fire on Mining Equipment Really Cost?

The cost of a mining equipment fire can reach far beyond the machine itself.

A single fire can affect:

  • Operator safety
  • Nearby workers and emergency responders
  • Equipment availability
  • Production schedules
  • Maintenance resources
  • Investigation time
  • Insurance conversations
  • Regulatory attention
  • Nearby machines, structures, and assets
  • Customer commitments and operational continuity

For many mines, the biggest cost is not only the repair bill. It is the lost production, the disruption to the operation, and the safety risk created when a critical machine is taken out of service unexpectedly.

A fire suppression system cannot eliminate every fire risk. But when properly designed, installed, inspected, and maintained, it can help suppress a fire before the situation becomes more severe.

Common Fire Risks on Mining Equipment

Mining equipment contains multiple fire hazards in compact, high-heat, high-vibration areas. A fire risk assessment helps identify where hazards exist and how they should be protected.

Common fire risks on mining equipment include:

Hydraulic Fluid Leaks

Pressurized hydraulic fluid can spray onto hot surfaces and ignite.

Fuel Leaks

Diesel fuel and other flammable fluids can create serious fire hazards.

Hot Surfaces

Exhaust components, turbochargers, brakes, and aftertreatment components can contribute to ignition or reignition.

Electrical Faults

Wiring, batteries, alternators, and control systems can create ignition sources.

Combustible Debris

Dust, grease, oil-soaked material, and debris can collect in engine compartments and around heat sources.

Remote Operating Areas

Distance from maintenance teams or emergency response can increase the consequences of a fire.

Harsh Duty Cycles

Long operating hours, heavy loads, vibration, and extreme environments can increase equipment stress.

Because every machine is different, fire suppression should be designed around the equipment, the application, and the real hazards present on the machine.

PROVEN IN PERU'S TOUGHEST MINES

Ferreyros CAT Chooses AFEX for Reliable Performance and Adaptability

For years, Ferreyros CAT has trusted AFEX Fire Suppression Systems to help protect heavy equipment operating in some of the world's most demanding mining environments. This case study explores why AFEX was selected, how the systems have adapted to evolving equipment and customer needs, and the value of a long-term partnership built on reliability, performance, and support.

Ferreyros CAT & AFEX Case Study

Mining Fire Suppression System Features

DUAL AGENT SYSTEMS

Reliable fire suppression that combines dry chemical and liquid agents to quickly knock down flames and cool hot surfaces, targeting multiple fire hazards.

MONITOR PANELS

AFEX monitor panels provide reliable, easy-to-use activation and monitoring for fire suppression systems, ensuring rapid response when every second counts.

TELEMATICS

Advanced vehicle connectivity enables real-time monitoring and diagnostics, allowing operators to track fire suppression system status and performance remotely for improved safety and maintenance.

DEALER INSTALLED OPTIONS

Dealer-installed options ensure that AFEX fire suppression systems are expertly fitted to your equipment by trained professionals, providing seamless integration and dependable protection from day one.

SUPPORT & TRAINING

Comprehensive support and training ensure your team is confident in system operation, maintenance, and emergency response, maximizing safety and performance.

THIRD-PARTY CERTIFICATIONS

Third-party certifications verify that fire suppression systems meet rigorous industry standards, providing assurance of quality, reliability, and regulatory compliance.

Mining FAQ

A mining fire suppression system is an onboard system designed to detect and suppress fires on heavy-duty mobile equipment used in mining. These systems are commonly installed on haul trucks, hydraulic shovels, loaders, drills, dozers, excavators, and support vehicles to help protect operators, reduce equipment damage, and limit downtime.
Mining machines operate around heat, hydraulic fluid, fuel, electrical components, combustible debris, vibration, dust, and long production cycles. A fire can put the operator at risk and remove critical equipment from production. Fire suppression helps detect and suppress fires quickly so the operator has time to respond and evacuate.
Fire suppression systems are commonly installed on:
• Haul trucks
• Hydraulic shovels
• Wheel loaders
• Drills
• Dozers
• Excavators
• Support vehicles

These machines often operate continuously in remote, high-production environments where fire protection is critical to both safety and uptime. Underground mining equipment may also require specialized fire protection depending on the application and applicable regulations.
Mining equipment often contains multiple fire hazards, including enclosed engine compartment fires, hydraulic spray fires, and extremely hot surfaces. Dual agent systems combine dry chemical for rapid fire knockdown with liquid agent for cooling and reignition protection, allowing different hazards on the machine to be addressed more effectively. NFPA standards also recommend dual agent systems for certain large hydraulic mining equipment applications.
Fire suppression can reduce downtime by detecting and suppressing fires before they cause more severe damage. In mining, one machine fire can affect production, maintenance scheduling, operator availability, emergency response, inspections, and nearby equipment. Limiting fire damage can help the operation return equipment to service faster.
Yes. AFEX systems are purpose-built for heavy-duty mobile equipment operating in demanding mining environments involving vibration, dust, debris, extreme temperatures, and continuous operation. AFEX specializes exclusively in heavy equipment fire suppression systems and has supplied systems to mines around the world for decades.

AFEX systems are also third-party tested and certified, including:
• FM Approved to FM 5970 for heavy-duty mobile equipment
• AS 5062 compliant (ActivFire certified) for mobile and transportable equipment

These certifications help validate system performance in real-world mining conditions and provide confidence that the system is designed to meet recognized industry standards.
The most effective mining fire suppression system should be selected based on a Fire Risk Assessment that evaluates the machine’s unique hazards, operating environment, hydraulic capacity, heat sources, and fire risks. Mining fire protection is not one-size-fits-all, which is why AFEX offers dry chemical, liquid chemical, and dual agent systems tailored to specific applications.
Yes. AFEX fire suppression systems are third-party tested and certified to recognized standards for heavy-duty mobile equipment, including FM 5970 HDME and Australian Standard AS 5062.

DOWNLOADS

AFEX Fire Suppression Systems capabilities brochure

Click on a button below to learn more about our fire suppression system capabilities for mining applications.

Rugged. Reliable. Purpose-built.

No One Knows Fire Suppression for Heavy Equipment Better!

We Are the Specialists
Expertise that ensures reliable fire protection for all your equipment needs.
Outstanding Customer Service
Our team is always ready to support you with prompt, knowledgeable assistance for your fire suppression system.
Tested to Be the Best
Our systems undergo rigorous testing to guarantee top-tier performance in the harshest conditions.
Fire Safety for Your Whole Fleet
Protect your entire fleet with comprehensive fire suppression solutions that cover every vehicle.